Aerosol caps manufacturer for plastic caps, lids, and closures
Supporting aerosol products manufacturing in a range of standard sizes
Aerosol caps need to fit, perform and arrive on time. A poor fit or incorrect closure can quickly lead to leaks, downtime and extra handling. Each order begins with clear decisions on colour, quantity and timing, with quality checks built into every production run.
QR codes on each box make it easy to report an issue and trace it quickly, so it can be resolved while the details are still clear.
Most New Zealand aerosol fillers use Whurl Plastics caps, covering around 95% of the market. This includes automotive, personal care, household and food applications. The same range is supplied to Australian fillers and brands across the islands in 35 mm, 57 mm and 66 mm sizes, including spray-through caps, overcaps, child-resistant caps and recyclable options.
Keeping supply with one manufacturer makes ordering and replenishment simpler. If something is not in the catalogue, we are still happy to review your technical specifications and ideas. 09 276 3739 or use the contact form below.
QR codes on each box make it easy to report an issue and trace it quickly, so it can be resolved while the details are still clear.
Most New Zealand aerosol fillers use Whurl Plastics caps, covering around 95% of the market. This includes automotive, personal care, household and food applications. The same range is supplied to Australian fillers and brands across the islands in 35 mm, 57 mm and 66 mm sizes, including spray-through caps, overcaps, child-resistant caps and recyclable options.
Keeping supply with one manufacturer makes ordering and replenishment simpler. If something is not in the catalogue, we are still happy to review your technical specifications and ideas. 09 276 3739 or use the contact form below.
Aerosol Caps & Aerosol Products Overview:
Aerosol caps manufacturer supplying 35mm, 57mm and 66mm caps with colour matching, sampling and traceability.
- Aerosol caps manufacturer supplying 35mm, 57mm and 66mm sizes
- Aerosol products manufacturing for spray-through and overcap closures
- Aerosol packaging components supplied across NZ, Australia and islands
- Aerosol lids and closures including child-resistant and recyclable options
- Plastic caps for aerosol cans produced in short runs from 2,000
- Aerosol caps for cleaning products with resin compatibility selection
- Cap colour matching to cans, with samples before sign-off
- Food grade manufacturing available, including external swab testing
- Quality control checks for fit, finish and function during runs
- QR coded cartons enable shipment traceability and issue tracking
Production set to your numbers
Some overseas suppliers are only practical if you can take a container load in a single colour. At Whurl Plastics, short runs of 2,000 or 5,000 units in one colour are workable, with changeovers included as part of normal production planning.
The factory operates 24 hours a day, seven days a week, so urgent batches and colour corrections can be scheduled when the production plan allows. This approach suits both high-volume aerosol fillers and smaller, fast-moving product lines. Learn more about short-run plastic injection moulding.
The factory operates 24 hours a day, seven days a week, so urgent batches and colour corrections can be scheduled when the production plan allows. This approach suits both high-volume aerosol fillers and smaller, fast-moving product lines. Learn more about short-run plastic injection moulding.
Practical benefits for your production
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Lower stock levels and less warehouse clutter
- Faster response when a promotion or seasonal line changes
- Brand refreshes and new colours without excess leftover stock
Whether your order is for one carton or a full truckload, the same quality checks and troubleshooting apply. Your enquiry is handled with care, regardless of volume.
Find out more about custom plastic moulding.
Find out more about custom plastic moulding.
Colour matching, new ideas and shelf impact
Your cap colour can be matched to the can, right down to the exact shade. When a standard pigment is not suitable, metallic, gold, fluoro or specialist colours can be sourced from overseas. Sampling is part of the process, keeping colour decisions clear before sign-off.
New cap designs and updates are also part of the work. Development can include prototyping, production and tooling, depending on what you are trying to achieve.
Whether you need a new spray-through format or a small change that helps your pack stand out, the design is worked through with you.
Caps do more than finish a can, and Whurl Plastics has supported brands whose packaging has gone on to win marketing awards. Your tooling remains your property and changes are managed directly. Learn more about plastic product design and development.
New cap designs and updates are also part of the work. Development can include prototyping, production and tooling, depending on what you are trying to achieve.
Whether you need a new spray-through format or a small change that helps your pack stand out, the design is worked through with you.
Caps do more than finish a can, and Whurl Plastics has supported brands whose packaging has gone on to win marketing awards. Your tooling remains your property and changes are managed directly. Learn more about plastic product design and development.
Quality, safety and less waste built in
Quality control is built into every production run, with regular checks for fit, finish and function. QR code traceability on packaging helps link any issue back to the exact shipment, allowing problems to be identified and resolved quickly.
This same disciplined approach applies across specialised production requirements, including child-resistant components, in-process checks during larger runs and food grade manufacturing supported by external swab testing. Documentation and traceability can also be provided where customer, compliance, or export requirements demand it.
Where suitable, recycled and reground plastics may be used as part of the manufacturing process, while food grade materials are handled under separate controls. Some customers also choose to reuse packaging, helping reduce waste and unnecessary packaging costs.
Whurl Plastics manufactures a wide range of plastic components, with production tailored to suit both product requirements and operational needs. Learn more about the plastic manufacturing process.
This same disciplined approach applies across specialised production requirements, including child-resistant components, in-process checks during larger runs and food grade manufacturing supported by external swab testing. Documentation and traceability can also be provided where customer, compliance, or export requirements demand it.
Where suitable, recycled and reground plastics may be used as part of the manufacturing process, while food grade materials are handled under separate controls. Some customers also choose to reuse packaging, helping reduce waste and unnecessary packaging costs.
Whurl Plastics manufactures a wide range of plastic components, with production tailored to suit both product requirements and operational needs. Learn more about the plastic manufacturing process.
Neck size, cap type and end use all matter. Samples and fit checks are done before larger runs.
Yes. Colour matching is handled carefully, whether the aim is a can match or a specialist finish. Samples are supplied before sign-off.
Checks are built into every run. QR codes link each box to the shipment so any issue can be traced and addressed directly.
A range of plastics and resins can be used, selected for compatibility with your product. Material choices are agreed early and samples can be trialled if needed.
Lead times depend on tooling, mould design and current demand. New jobs usually start with sampling and approval. Ongoing orders are scheduled against your forecasts, with room for both large and small quantities when planned.
What:
Manufacture and supply plastic caps for aerosol cans, including 35mm, 57mm and 66mm aerosol lids and closures, with colour matching, sampling and QC traceability.